JIGS AND
FIXTURE DESIGN

Summary

With 18 years’ expertise in jigs and fixture design for automotive BIW, rail, aerospace, and heavy engineering, we specialize in precision tooling development using advanced CAD/CAM and simulation tools. Our designs ensure accurate component positioning, repeatability, and efficient assembly. Focused on modularity, safety, and adaptability for robotic welding and machining, we apply thorough tolerance analysis and FEA for durability. Collaborating closely with production and quality teams, we drive manufacturing efficiency, reduce cycle times, and uphold stringent industry standards through prototype validation and continuous tooling improvements.

Jigs and Fixture design detailed capabilities included

• Expert in designing robust, precision jigs and fixtures for accurate positioning, clamping, and guiding during welding, assembly, and machining-essential for BIW production and aerospace structural integrity.
• Utilize advanced CAD/CAM software for 3D modeling, simulations, virtual validation of ergonomics, and process flow prior to manufacturing.
• Customize solutions for complex geometries and tight tolerances in aerospace and heavy engineering, incorporating ergonomic safety to reduce operator fatigue.
• Optimize designs for cycle time reduction, repeatability, and high-throughput robotic welding/assembly.
• Develop modular, scalable systems adaptable to vehicle platforms or aerospace assemblies, minimizing tooling costs. Perform tolerance analysis and FEA to ensure structural robustness under loads.
• Integrate inspection fixtures for in-process quality checks in automated lines.
• Collaborate with manufacturing, quality, and production teams to meet ISO/AS9100 standards.
• Manage prototype development, testing, iterative improvements, design reviews, pilot runs, and validation for timely delivery.
• Drive cost-effective solutions leveraging material optimization and simulations across automotive BIW, rail, aerospace, and heavy engineering, upholding regulatory compliance and production efficiency.