Summary
With 15+ years in electrical and instrumentation control system design for mobile construction equipment, crushers, conveyors (jaw, cone, impactor), cranes, sugar mills, oil & gas, metal, paper industries, and solar drive panels up to 3500A LV rating.
Electrical Design & Tools Expertise
- Proficient in AUTOCAD, E-Plan, Zuken E3, ATON, and Teamcenter for creating electrical drawings, SLDs, wiring diagrams, panel GAs, BOMs, hook-up diagrams, cable routing, and harness design.
- Skilled in PLC/HMI programming (Metso-specific), VFD/soft starter configuration, and compliance with electrical standards (IP codes, IEC, IS 3177). Experienced in ERP/SAP (MM module) for stock consumption, costing sheets, and techno-commercial evaluations.
Core Responsibilities & Achievements
- Expert in component/system selection including starters (DOL/Star-delta/VFD/soft), switchgear (CT/PT/MFM), drives (415V/690V up to 250Hp), motors, DSL systems, cable trays, and load cells. Perform design calculations for voltage drop, motor sizing (IS 3177), and panel heating/cooling using standardized Excel tools that reduced preparation time.
- Manage full project lifecycle from estimation and tender finalization to ECR/ECN change management, vendor coordination, drawing approvals, proto testing, and site commissioning.
Motor Design
Motor Design Engineers in the motor and pump manufacturing industry develop energy-efficient three-phase (IE2, IE3, IE4) and single-phase (CSR, CSCR, CSIR) induction motors, submersible/monobloc pumps, and special-application motors like high-torque, variable-frequency, and synchronous reluctance types, adhering to IS 12615/IEC 60034, IS 996, and IS 9079 standards.
Primary Responsibilities
- Develop business cases and scope documents for new product development.
- Prepare design inputs based on requirements and create motor design files.
- Perform Excel-based calculations for basic concepts, simulate via Ansys (Ansoft/Maxwell-2D), and create validation plans.
- Build and test prototypes, verify results including third-party checks, and conduct meetings for product launch.
Secondary Responsibilities
- Improve existing products, manage engineering changes, and ensure periodic testing for IS/Star rating compliance.
Electrical Design
SLDs, wiring diagrams, panel GAs, BOMs, hook-up diagrams, cable routing, and standards-compliant electrical drafting.
Control Systems
PLC/HMI programming, VFD and soft starter configuration, system selection, testing, and commissioning workflows.
Motor Engineering
Motor design, pump systems, Ansys simulation, prototype validation, and compliance with IEC and IS standards.
Need electrical and instrumentation control support?
Reach out for electrical drawings, PLC/HMI systems, motor design, panel engineering, industrial controls, and commissioning support.
